Robot installs solar panels twice as fast as a human — and it's no longer an experiment

AES Corporation has deployed the Maximo robot at real-world sites in California. 100 MW installed. The question now is not whether the technology works — it's what will happen to an industry that relies on cheap manual labor.

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Робот Maximo ( Фото: AES Corporation)

Two operators, one robot — and the pace of solar panel installation doubles. This is not a pilot project in a laboratory. These are already commissioned power plants with a total capacity of 100 MW in California.

American energy company AES Corporation created the robot Maximo together with Nvidia and Amazon Web Services. The system installs more than one photovoltaic module per minute, is compatible with various types of panels, and can operate on a single site in multiple instances at once. According to AES, total project completion time is reduced by roughly 50%.

An important detail the company emphasizes separately: Maximo does not displace people from the site — it changes their role. Instead of physically lifting and fastening panels, two operators control the robot and oversee the process. It’s a shift from muscle to supervision.

Nvidia provides simulation and verification of the system’s behavior before going on-site — in other words, the robot “rehearses” the installation in a digital environment before touching a real panel. AWS is responsible for the cloud infrastructure and field data processing.

Context matters: the solar industry in the U.S. has been growing under pressure from federal subsidies since the Inflation Reduction Act, but at the same time faces an installer shortage. Forecasts say that by 2030 the industry will need hundreds of thousands of additional workers. Maximo appears precisely in that gap between demand for installations and the availability of labor.

At the same time, a question arises that the industry is so far avoiding: if installation productivity doubles while the number of operators falls — what happens to the pay of those who remain? Efficiency for the company and benefit for the worker are not the same thing.

AES plans to scale the rollout of Maximo. The next sites have not been publicly named.

If the technology truly allows building solar plants twice as fast with a smaller crew — it will accelerate the energy transition. But will labor-market regulation keep pace with the tempo set by the climate agenda itself?

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